An enclosure is part of the electroacoustic system, not just a wooden box. Work from outside dimensions to usable volume and learn what enclosure simulations can and cannot promise.
about 90–120 minutes6 lessonsNo login
Learning outcome: Build a volume budget, compare alignments and plan validation measurements.
LESSON 01 / 06
Outside dimensions are not volume
External measurements include the panels. For a plain rectangular closed cabinet, subtract twice the wall thickness from each dimension. Convert cubic millimetres to litres.
Worked example
Outside 260 × 400 × 280 mm, panels 18 mm: inside 224 × 364 × 244 mm, or 19.89 L gross internal space.
Your turn
What inside width results from 300 mm outside and 15 mm panels?
Reveal solution
270 mm. Subtract one panel on each side.
LESSON 02 / 06
From internal gross to net volume
Drivers, braces, ducts and separate electronics compartments displace space. Net acoustic volume is internal space minus the occupied parts. Damping material may influence apparent compliance, but does not replace a volume budget.
Worked example
19.89 L internal minus 1.30 L drivers and braces and 0.70 L duct and fixtures yields 17.89 L net.
Your turn
What if you add a sealed 2 L internal compartment?
Reveal solution
Subtract another 2 L from the acoustically connected space.
LESSON 03 / 06
Sealed: air acts as a spring
Trapped air behaves like a spring. Smaller box volume generally raises the system resonance; larger boxes approach the driver’s free-air behaviour. T/S parameters enable a first approximation.
Worked example
Ideal small-signal estimate: Qtc = Qts · √(1 + Vas/Vb). With Qts = 0.40, Vas = 20 L and Vb = 20 L, Qtc ≈ 0.57.
Your turn
What usually happens with much smaller Vb?
Reveal solution
Qtc and resonance increase, which alone does not define perceived bass quality.
LESSON 04 / 06
Bass reflex: tuning, not magic
The air mass and friction in a port create a resonant system. Cross-sectional area, effective length and enclosure volume set Helmholtz tuning. Small ports may chuff; oversized ducts may become impractically long or develop resonances.
Worked example
A 40 Hz port tuning does not automatically imply a 40 Hz -3 dB point. The driver and alignment decide.
Your turn
Why check air velocity and cone travel?
Reveal solution
Fast airflow can become audible, and cone excursion can rise steeply below tuning.
LESSON 05 / 06
Passive radiator: a tunable resonator
A passive radiator has no powered voice coil. Pressure inside the cabinet moves its diaphragm. Moving mass is central to tuning, and its excursion capability must be checked.
Worked example
Adding mass changes tuning. The correct mass depends on the active driver, box volume and the PR’s own mechanics.
Your turn
Why is area alone insufficient?
Reveal solution
Moving mass, suspension and excursion also matter.
LESSON 06 / 06
Build quality and validation
Joints should be airtight except for intended vents. Panels need appropriate stiffness; nothing should rattle. Validate the alignment with impedance and acoustic measurements rather than trusting a simulated plot alone.
Worked example
Checklist: record net volume, measure duct length, inspect leaks, take an impedance sweep, compare near-field and listening-position results.
Your turn
Which measurement reveals tuning especially well?
Reveal solution
A suitable impedance measurement, alongside acoustic sweeps.